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The oil and gas industry operates in some of the most challenging environments on earth, from arctic drilling platforms to deep-sea installations where equipment failure can result in catastrophic consequences. Safety is paramount in every activity, with parts that must perform reliably under extreme pressures, corrosive fluids, and temperature variations that would challenge any manufacturing process. Equipment downtime in petroleum operations translates to massive losses and potential environmental risks, making part reliability absolutely critical.

At Setforge, we understand the demanding nature of oil and gas applications and the importance of responsive partnership in this fast-moving industry. Our forge expertise covers drilling equipment, surface installations, subsea work, and flow control using steel, stainless steel, aluminum, and specialized corrosion-resistant alloys. We produce forged parts, up to 1500 kg, designed to withstand harsh petroleum environments. Our integrated approach includes machining and finishing processes, enabling complete delivery from our facilities. We emphasize customer service excellence, rapid response to urgent requirements, and comprehensive support from initial design through final delivery. Every forged and machined part we produce meets the stringent safety standards that define this industry.

One Partner. At every step.

Let's go deeper together!

Engineering excellence

Co-development

Our metallurgical and design experts work alongside your R&D, improving forgeability, reducing weight and lowering cost without compromising performance.

Full capabilities

From 0.1 kg to 1,500 kg

First prototype to serial production. We cover the full spectrum of closed-die forging technologies across duplex stainless steels, nickel alloys and high-strength steels.

ISO 9001 and PED certified

Oil & Gas quality

Quality and IT systems built around oil & gas OEM requirements, with full traceability and defect prevention. On-time worldwide delivery and attentive service.

Customer centric

A 360° approach

Engineering, Tooling, Machining, Heat treatment and more… in-house or through our certified partners. One point of contact, one quality standard.

FLOW CONTROL & surface system

Flow-control equipment manages flow rates and pressures at every stage of oil and gas installations, from the wellhead to processing units. Its components must respond precisely to commands, maintain their sealing despite pressure and temperature fluctuations, and resist corrosive or particle-laden fluids. Our forging processes produce components with consistent mechanical properties matched to the requirements of control, shut-off and safety valves. The tolerances, functional interfaces and surface finishes needed for sealing are then achieved through controlled machining and finishing operations. Our parts can be delivered as forged or fully finished, with machining performed in-house or entrusted to suppliers we select and qualify ourselves.

Forged pup joint for oil and gas

GATE VALVE

Steel
Hot forging

Forged pup joint for oil and gas

DUAL VALVE

Steel
Hot forging

Forged pup joint for oil and gas

ANGLE GATE VALVE

Steel
Hot forging

Forged pup joint for oil and gas

PUP JOINT

Steel
Upset forging

Forged thermowell for oil and gas market

THERMOWELL

Steel
Hot forging

Subsea system maintenance

SUBSEA SYSTEM

Subsea operations impose particular constraints: components must withstand both the internal pressure of production fluids and the hydrostatic pressure of depth, in a corrosive marine environment where maintenance interventions are complex and costly. They must sustain their performance over long periods despite severe service conditions. Our forging expertise produces parts with a controlled microstructure and the toughness these applications require. Material selection, corrosion protection and in-process inspections complete this approach, meeting the reliability requirements of subsea equipment and limiting the need for replacement.

DRILLING SYSTEM

Drilling components are exposed to pressurized fluid circulation, abrasion, vibration and combined torsional, bending and tensile loads. Drill-string elements must preserve their mechanical integrity while penetrating rock formations that can lie thousands of meters below the surface. Hot forging helps reduce certain porosities and orients the grain flow along the part's geometry and main loads. This material structure supports resistance to high torque and fatigue performance under repeated rotation cycles. Our prototyping capabilities and technical support also help meet the demanding schedules of drilling programs, where component availability directly affects the continuity and cost of operations.

Forged operating piston for oil and gas application

VALVE COMPONENT

Steel
Hot forging

Forged operating piston for oil and gas application

PISTON

Steel
Hot extrusion

Forged cone for mining equipments

CONE

Steel
Hot forging

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