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Setforge BOUZONVILLE

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Setforge Bouzonville is an internationally recognized supplier of forged components for demanding applications. With an unwavering commitment to excellence, the company specializes in producing heavy forged parts in small to medium batches, offering exceptional versatility in shapes and material grades ranging from alloy steels to advanced superalloys.

With specific know-how in closed die forging technology for ultra-heavy components, Setforge Bouzonville manufactures near-net-shape components up to 1,500 kg. The company also produces extruded components up to 1,700 mm in length for tubular and cylindrical parts. With these specific technical capabilities and material expertise, Setforge Bouzonville is a strategic partner for customers requiring robust, high-performance components where precision, reliability, and metallurgical integrity are mandatory. With 75 years of industrial legacy, the company has built its reputation on the ability to solve complex forging challenges and deliver solutions that meet the most stringent technical specifications

Production lines

EMPLOYEES

Years of existence

Certifications

PASSION AND INNOVATION

Every new project at Setforge Bouzonville begins with a comprehensive understanding of customer applications, engineering practices, and specific requirements. While globally recognized across heavy industrial sectors, the company constantly explores new markets and applications with the same dedication and rigor. A multidisciplinary team of experts provides technical support throughout solution development, combining metallurgical knowledge, process engineering, and application expertise.

Setforge Bouzonville embraces the challenges of tomorrow’s forging industry: advancing new materials development, enhancing process efficiency, implementing smart factory technologies, and driving operational decarbonization. Through continuous innovation and collaborative partnerships, the company shapes a forge that is simultaneously digital, high-performing, and environmentally responsible.

Certifications

Setforge Bouzonville maintains rigorous quality and operational standards through comprehensive certifications including EN 9100 for aerospace quality management, ISO 9001 for quality systems, ISO 50001 for energy management as well as PED – DNV for pressure equipment compliance. These certifications demonstrate the company's commitment to excellence, safety, environmental responsibility, and continuous improvement across all operations.

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ISO 9001

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EN 9100

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AD 2000 - PED

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DNV

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ISO 50001

a comprehensive approach

Leveraging extensive expertise, Setforge Bouzonville's Engineering department supports project development from initial design through delivery of finished machined forged components. The team combines recognized metallurgical knowledge with advanced process capabilities, ensuring optimal material selection, forging parameters, and heat treatment specifications tailored to each application's unique performance requirements.

BOUZONVILLE CAPABILITIES

Small and medium production volume
Carbon, low alloy steels, Stainless steel, duplex, superduplex, nickel alloys, titanium alloys, aluminum, copper alloys

Parts up to 1500 kg for heavy closed die forgings
Parts up to 500 mm O/D, length up to 1700 mm for hot extrusion

Know-how: Hot forging, Hot extrusion, Machining, Heat treatment
Support activities: Engineering, Tooling shop

SPECIAL PROCESS - Hollow components

MADE BY HOT EXTRUSION

Complex materials such as aluminum, titanium or alloy steel
Tubular or shaft profiles, straight or shaped with or without hot piercing

· Cost-saving opportunities, fast and dedicated equipment
· Near net shape process, better material integrity
· Optimized metal fiber flow
· Good internal integrity of the parts

WE ARE ABLE TO SUPPLY HEAVY
AND COMPLEX FORGED PARTS

Setforge Bouzonville stands among the few forging companies worldwide capable of supplying heavy forged components in complex geometries up to 1,500 kg across small and medium batch volumes. The company's highly reliable forgings serve mission-critical applications across energy generation, oil and gas extraction, mining operations, construction equipment, aerospace systems, defense programs, and rail infrastructure. This diversity reflects both technical versatility and a deep understanding of industry-specific requirements. Setforge Bouzonville proudly supports partners from all sectors throughout the entire value chain, from collaborative design and engineering through production and delivery, offering innovative forging solutions and comprehensive services that address the most demanding operational challenges.

Forged front spindle for mining equipment

SPINDLE

Steel
Mining

Forged spindle for mining equipment

SPINDLE

Steel
Mining

Forged impeller for marine equipment

IMPELLER

Titanium
Marine

DUAL VALVE

Steel
Oil & Gas

Forged front spindle for mining equipment

VALVE COMPONENT

Steel
Oil & gas

Forged operating piston for oil and gas application

PISTON

Steel
Oil & gas

Forged aluminum tube for aerospace market

TUBE

Aluminum
Aerospace

Forged tube dozzer for mining and construction equipment

TUBE

Steel
Construction

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SETFORGE BOUZONVILLE
Rue de Guerstling
57320 Bouzonville
France
+ 33 (0)3 87 39 78 78

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