A unique diversity of know-how

Tooling

Forging dies are precision tooling systems that shape metal through controlled pressure. In closed die forging, matched upper and lower dies contain shaped impressions that form the final part geometry. These dies must withstand repeated cycles of extreme force, thermal shock, and abrasive wear while maintaining dimensional accuracy over thousands of operations.

At Setforge, we handle the complete tooling lifecycle internally, from concept and FEM simulation through CNC machining and production validation. This integrated approach gives us direct control over die performance, lead times, and the ability to optimize tooling for our specific processes and materials.

COMPLETE IN-HOUSE CAPABILITIES PROCESS

Our integrated tooling operation covers the entire die lifecycle without external suppliers. This gives us direct control over quality, timing, and the ability to optimize dies based on production feedback.

Complete tooling autonomy means faster project launches, better die optimization, and greater flexibility for design changes. We're not dependent on external die shops, our forging and tooling teams work directly together to deliver optimal results.

UNDERSTANDING MATERIAL-SPECIFIC REQUIREMENTS

Different forging materials place different demands on tooling. Forging temperature, thermal conductivity, and material strength all influence die design, preheat requirements, and expected tool life.

Understanding these material-specific needs is critical for die optimization and production planning.