{"id":9581,"date":"2025-12-26T15:39:57","date_gmt":"2025-12-26T14:39:57","guid":{"rendered":"https:\/\/setforge.net\/nos-solutions\/outillage\/"},"modified":"2026-10-01T14:49:42","modified_gmt":"2026-10-01T12:49:42","slug":"outillage","status":"publish","type":"page","link":"https:\/\/www.setforge.net\/fr\/nos-solutions\/outillage\/","title":{"rendered":"Outillage"},"content":{"rendered":"
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Une diversit\u00e9 unique de savoir-faire<\/p>\n

Outillage<\/span><\/h1>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n
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Accueil<\/a><\/span><\/span>\n<\/div><\/div>\n\n

Les outillages de forge sont des syst\u00e8mes de pr\u00e9cision qui mettent le m\u00e9tal en forme sous pression contr\u00f4l\u00e9e. En forgeage en matrice ferm\u00e9e, une matrice sup\u00e9rieure et une matrice inf\u00e9rieure, parfaitement ajust\u00e9es, comportent des empreintes qui donnent \u00e0 la pi\u00e8ce sa g\u00e9om\u00e9trie finale. Ces outillages doivent r\u00e9sister \u00e0 des cycles r\u00e9p\u00e9t\u00e9s de contraintes extr\u00eames, de chocs thermiques et d'usure abrasive, tout en conservant leur pr\u00e9cision dimensionnelle sur plusieurs milliers d'op\u00e9rations. <\/p>\n

Chez Setforge, nous ma\u00eetrisons l'ensemble du cycle de vie des outillages en interne, du concept et de la simulation par \u00e9l\u00e9ments finis (FEM) jusqu'\u00e0 l'usinage CNC et la validation en production. Cette approche int\u00e9gr\u00e9e nous donne un contr\u00f4le direct sur la performance des outillages, les d\u00e9lais, et la capacit\u00e9 \u00e0 optimiser chaque outillage en fonction de nos proc\u00e9d\u00e9s et mat\u00e9riaux sp\u00e9cifiques. <\/strong><\/p>\n<\/div><\/div>\n\n

Contactez-nous<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n
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OUTILLAGE DE FORGE EN MATRICE FERM\u00c9E<\/span><\/h2>\n<\/div><\/div>\n\n

La forge en matrice ferm\u00e9e utilise des matrices compl\u00e9mentaires dont chaque moiti\u00e9 comportent des empreintes. La pi\u00e8ce chauff\u00e9e est plac\u00e9e entre les matrices et, lorsque la presse se ferme, le m\u00e9tal s'\u00e9coule pour remplir les empreintes. Un exc\u00e9dent de mati\u00e8re contr\u00f4l\u00e9 s'\u00e9chappe dans une gorge de bavure, au niveau du plan de joint. Cette bavure refroidit rapidement et cr\u00e9e une contre-pression qui force le m\u00e9tal \u00e0 remplir tous les d\u00e9tails de la matrice. <\/p>\n

Les matrices doivent r\u00e9unir plusieurs caract\u00e9ristiques cl\u00e9s. Les angles de d\u00e9pouille (optimis\u00e9s selon le proc\u00e9d\u00e9 et la compatibilit\u00e9 mati\u00e8re) permettent le d\u00e9moulage de la pi\u00e8ce. Les rayons de raccordement favorisent l'\u00e9coulement du m\u00e9tal et r\u00e9duisent l'usure des outillages ; les angles vifs, eux, cr\u00e9ent des concentrations de contraintes menant \u00e0 une rupture pr\u00e9matur\u00e9e. <\/p>\n

Le forgeage en matrice ferm\u00e9e n\u00e9cessite un investissement initial en outillage, mais offre de faibles co\u00fbts r\u00e9currents \u00e0 la pi\u00e8ce. Cela le rend \u00e9conomique pour des volumes de production moyens \u00e0 \u00e9lev\u00e9s, g\u00e9n\u00e9ralement \u00e0 partir de 500 \u00e0 1 000 pi\u00e8ces selon la complexit\u00e9. <\/strong><\/p>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n

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PROCESSUS DE FABRICATION INTERNE<\/span> COMPLET<\/h2>\n<\/div><\/div>\n\n

Notre activit\u00e9 outillage int\u00e9gr\u00e9e couvre l'ensemble du cycle de vie des matrices, sans recours \u00e0 des fournisseurs externes. Cela nous donne un contr\u00f4le direct sur la qualit\u00e9, les d\u00e9lais, et la capacit\u00e9 \u00e0 optimiser les outillages \u00e0 partir des retours de production. <\/p>\n

Cette autonomie compl\u00e8te en mati\u00e8re d'outillage se traduit par des lancements de projets plus rapides, une meilleure optimisation des outillages, et une plus grande flexibilit\u00e9 face aux \u00e9volutions de conception. Nous ne d\u00e9pendons d'aucun outilleur externe : nos \u00e9quipes de forge et d'outillage travaillent main dans la main pour garantir des r\u00e9sultats optimaux. <\/strong><\/p>\n<\/div><\/div>\n<\/div>\n<\/div>\n\n

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CONCEPTION &
SIMULATION<\/h2>\n<\/div>\n
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La mod\u00e9lisation CAO et la simulation par \u00e9l\u00e9ments finis pr\u00e9disent l'\u00e9coulement mati\u00e8re, identifient les d\u00e9fauts potentiels et optimisent la g\u00e9om\u00e9trie des matrices avant tout usinage de l'acier. La simulation r\u00e9v\u00e8le les zones de forte contrainte, permettant leur renforcement avant la mise en production. <\/p>\n<\/div>\n<\/div>\n

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FABRICATION
DES MATRICES<\/h2>\n<\/div>\n
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L'usinage CNC intervient directement sur l'acier H13 tremp\u00e9, \u00e9liminant toute d\u00e9formation li\u00e9e au traitement thermique. L'\u00e9lectro\u00e9rosion (EDM) traite les \u00e9l\u00e9ments complexes (rainures profondes, angles vifs ou textures fines) sur acier \u00e0 outils enti\u00e8rement tremp\u00e9. <\/p>\n<\/div>\n<\/div>\n

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VALIDATION &
OPTIMISATION<\/h2>\n<\/div>\n
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Les nouvelles matrices font l'objet d'essais de mise au point sur les presses de production. Nous contr\u00f4lons les dimensions, v\u00e9rifions les d\u00e9fauts et effectuons les ajustements imm\u00e9diatement \u00e0 l'aide de nos \u00e9quipements internes. <\/p>\n<\/div>\n<\/div>\n

3<\/div>\n<\/div>\n<\/div>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n
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COMPRENDRE LES EXIGENCES SP\u00c9CIFIQUES AUX MAT\u00c9RIAUX<\/span><\/h2>\n<\/div><\/div>\n\n

Les diff\u00e9rents mat\u00e9riaux forg\u00e9s imposent des exigences diff\u00e9rentes aux outillages. La temp\u00e9rature de forge, la conductivit\u00e9 thermique et la r\u00e9sistance du mat\u00e9riau influencent tous la conception des matrices, les exigences de pr\u00e9chauffage et la dur\u00e9e de vie attendue des outillages. <\/p>\n

La compr\u00e9hension de ces exigences sp\u00e9cifiques aux mat\u00e9riaux est critique pour l'optimisation des matrices et la planification de la production.<\/strong><\/p>\n<\/div><\/div>\n<\/div>\n<\/div>\n\n

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FORGE ACIER<\/h2>\n<\/div>\n
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Le forgeage \u00e0 1050-1250\u00b0C g\u00e9n\u00e8re une charge thermique importante. Les outillages sont pr\u00e9chauff\u00e9s \u00e0 250-350\u00b0C ; sans pr\u00e9chauffage, le choc thermique peut fissurer les matrices en seulement quelques cycles. La conception de la gorge de bavure utilise une \u00e9paisseur de 3 \u00e0 6 mm, avec des port\u00e9es g\u00e9n\u00e9reuses. Les angles de d\u00e9pouille sont compris entre 5 et 7\u00b0, garantissant un d\u00e9moulage fiable. <\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div><\/div>\n<\/div>\n\n

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FORGE ALUMINIUM<\/h2>\n<\/div>\n
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La temp\u00e9rature de forge plus basse (370-520 \u00b0C) r\u00e9duit les contraintes thermiques, mais la conductivit\u00e9 thermique \u00e9lev\u00e9e exige un contr\u00f4le pr\u00e9cis de la temp\u00e9rature des matrices. Les deux matrices sont pr\u00e9chauff\u00e9es \u00e0 des temp\u00e9ratures adapt\u00e9es \u00e0 l'alliage sp\u00e9cifique pour ma\u00eetriser le proc\u00e9d\u00e9. Les d\u00e9pouilles peuvent \u00eatre r\u00e9duites \u00e0 3-5\u00b0, et des tol\u00e9rances plus serr\u00e9es sont atteignables. La dur\u00e9e de vie des matrices est plus longue par rapport aux autres proc\u00e9d\u00e9s de forge. <\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div><\/div>\n<\/div>\n\n

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ACIERS INOXYDABLES
& SUPERALLIAGES<\/h2>\n<\/div>\n
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Ces mat\u00e9riaux pr\u00e9sentent les conditions les plus exigeantes. Les temp\u00e9ratures de forgeage plus \u00e9lev\u00e9es et les efforts plus importants acc\u00e9l\u00e8rent l'usure des matrices. <\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n

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VOUS SOUHAITEZ EN SAVOIR PLUS ?
<\/span>PARLONS-EN !<\/span><\/p>\n<\/div><\/div>\n\n

Contactez-nous<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n
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Sur notre blog<\/span><\/h2>\n<\/div><\/div>\n<\/div>\n<\/div>\n\n
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\"Op\u00e9ration<\/div>\n <\/a>\n
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Forgeage \u00e0 chaud ou forgeage \u00e0 froid : quel proc\u00e9d\u00e9 choisir pour votre pi\u00e8ce ?<\/h3><\/a>\n

31\/07\/2026<\/p>\n

La forge est un proc\u00e9d\u00e9 de fabrication selon lequel une pi\u00e8ce m\u00e9tallique en phase solide est fa\u00e7onn\u00e9e par application de forces de pression. <\/p>\n Lire la suite<\/a>\n <\/div>\n <\/div>\n

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\"Arbre<\/div>\n <\/a>\n
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D\u00e9velopper un proc\u00e9d\u00e9 de forge \u00e0 mi-chaud de qualit\u00e9<\/h3><\/a>\n

10\/03\/2026<\/p>\n

Port\u00e9e par l'industrie automobile et sa recherche permanente de composants plus performants, plus l\u00e9gers et plus comp\u00e9titifs, la forge \u00e0 mi-chaud a gagn\u00e9 en importance. Utilis\u00e9e seule ou int\u00e9gr\u00e9e d...<\/p>\n Lire la suite<\/a>\n <\/div>\n <\/div>\n

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\"Les<\/div>\n <\/a>\n
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Les avantages du proc\u00e9d\u00e9 de forge<\/h3><\/a>\n

10\/03\/2026<\/p>\n

La forge se d\u00e9cline en trois grandes cat\u00e9gories, \u00e0 chaud, \u00e0 mi-chaud et \u00e0 froid, selon la temp\u00e9rature \u00e0 laquelle elle est r\u00e9alis\u00e9e. <\/p>\n Lire la suite<\/a>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div><\/div>\n\n

Plus d'articles<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":9568,"parent":9338,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-9581","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nMatrices et outillages de forge | Conception et usinage en interne - Setforge<\/title>\n<meta name=\"description\" content=\"Setforge g\u00e8re l'ensemble du cycle de vie des matrices de forge en interne. 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